News

The update of POWTECH 2025!

We're revealing a secret - here's what our stand will look like.

Just a few days left until POWTECH 2025 in Nuremberg will begin!

We are thrilled to announce that our stand is now in production. The 3D project turns into a real exhibition stand.

We look forward to spending three days there, from September 23rd to 25th. This will be our office & home, where we will happily welcome our Clients, Partners and Friends.

Over 50 square meters of exhibition floor. The best tooling, precise spare parts, measuring machine, polishing & cleaning units, as well as storage solutions.

Our Representatives from different countries are ready to meet you and talk about our solutions for your needs.

Join our Adamus SA Team and have some coffee with us!

Our article describing the technology precision of blistering goods manufacturing is about to be issued on Farmacom, the pharma technology editor.

In the article, our expert refers to precision and reliability as key aspects of blister machine parts.

We will learn that, the role of precise manufacturing of spare and format parts, is of the highest importance. We share the knowledge regarding:

• The Role and Quality Requirements of Format Parts
  
• Blister Machine Downtime Costs & Strategies for Minimizing Downtime Loss
  
• Normative Standards and Quality Control
  
• Technical and Market Trends
  
• Automation and Integration with Industry 4.0 and Sustainability with Eco-Friendly Materials
  
• Regulatory Requirements and Packaging Security
  
• Maintenance and Comprehensive Service
  

Watch for more details soon!

Ti-3 Tool Inspector for punches and dies assessment and validation!

Pharma manufacturing requires the highest standards of tablet assessment.

Due to those needs, special tools are required for the measurement of punches and days to fulfil validation requirements.

Punches and dies are one of the most crucial and, simultaneously, most precise tools used in the production of tablets. The tools work in an environment which contributes, with every single operation performed, to their natural wear and tear.

Regular and periodic compression tool measurements reduce upcoming troubles in tabletting. Furthermore, the newest requirements in the range of CFR21 Part 11 regarding data integrity is already fulfilled by our machine and its database.

You can learn more by reading our website:

Ti-3 3rd generation precision measuring machines

Watch the movie below to get familiar with the machine.

We are looking forward to the next newsletter!

Tablet design with a focus on maximizing production efficiency – How it's done at Adamus S.A.

Modern pharmaceutical manufacturing places increasingly high demands on tablet producers—not only in terms of the quality of the final product, but also regarding process efficiency, tool durability, downtime reduction, and compliance with strict regulations. A key to success lies in properly designed tablets—not only in terms of pharmaceutical formulation, but also geometry, surface finish, quality of markings, and the materials and coatings used.

In this field, Adamus S.A. has been standing out for years. As a manufacturer of precision tooling for tablet presses, Adamus supports clients at every stage— from design through production to servicing and operator training—offering a comprehensive approach.

The importance of proper tablet design

Tablet design should never be random—every detail matters in the compression process, tool wear, and final product quality. The shape of a tablet affects its flow properties and compressibility—tablets with simple, smooth shapes (round, oval) promote even force distribution during compression and reduce the risk of contamination and tool damage.

In contrast, complex shapes, sharp edges, or deep embossing can lead to the sticking of tablet mass to the punch surface and increase the likelihood of defects.

Graving or logos on the tablet surface also require precise planning. These elements must remain within the so-called "safe zone" to avoid rapid tool wear and reduced legibility of engravings/logos. Lines that are too thin, sharp angles in letters, or deeply set graphic elements may contribute to the phenomenon known as “picking”—the detachment of tablet particles, which leads to tool contamination and tablet defects.

Another important aspect is the application of protective coatings on tablets. Beyond aesthetic and taste-related functions, coatings protect the tablet from moisture, facilitate swallowing, and improve mechanical resistance during packaging.

It’s also worth noting that punches themselves are often covered with protective coatings. You can learn more about the types of coatings here:  https://www.adamus.com.pl/en/punches-and-dies/rodzaje-powlok
We also recommend checking out our case study on punches with ADACON coating: https://www.adamus.com.pl/pl/component/content/category/15-case-study-main?Itemid=330

Adamus S.A.’s role in tablet production optimization

Operating since 1981, Adamus S.A. has earned recognition from pharmaceutical manufacturers worldwide. With its extensive experience and advanced technological capabilities, Adamus supports clients not only in selecting the right tools but also in optimizing the tablet design process itself. Adamus provides precision-made punches and dies tailored to the most demanding designs. The company can produce both standard and customized shapes, including tools for non-standard tablet forms.

By implementing Industry 4.0 solutions, Adamus has automated many stages of tool production—from polishing and measurement to ultrasonic cleaning and tool storage management. This ensures repeatable parameters, saves time, and significantly reduces the number of complaints and production line downtimes. A key part of the offering is training at the Adamus Academy, where participants gain knowledge in tool maintenance, troubleshooting common technological issues (such as lamination, picking, and capping), and recognizing tool wear.

In the pharmaceutical, nutraceutical and food industries, machine reliability and precision are absolutely essential. One of the critical components influencing both the quality and efficiency of production is the tablet press powder feeder.

Why are powder feeders so important?

Though seemingly simple, powder feeders are a crucial part of any tablet press. They are responsible for accurate, even and continuous delivery of powder or granulate into the die cavities.

Consequences of improper feeder performance:

1. Tablet weight variation:
   Uneven die filling results in inconsistent tablet weight and active ingredient content, leading to quality rejections or dissolution issues.
2. Blockages and poor powder flow:
   Insufficient powder feeding may cause empty tablets or increase the number of rejected units.
3. Increased tool wear:
   Incorrectly filled dies cause uneven compaction, which puts stress on punches and accelerates tooling wear.
4. Interrupted process flow:
   Frequent manual intervention or cleaning due to feeder issues results in downtime and reduced production efficiency.

A well-designed powder feeder ensures:

• Consistently high-quality, uniform tablets
  • Reduced material loss
  • Fewer downtimes and fewer complaints
  • Overall production efficiency and process stability

Adamus S.A. – Experts in tablet press components

Adamus S.A. operates a modern production facility and has extensive knowledge of the tableting process. This enables us to manufacture high-precision spare parts — including powder feeders — that are durable, reliable, and competitively priced. With Adamus, clients gain components that offer real savings without compromising quality.

Tablet press powder feeders may be small in size, but they play a huge role in the tablet manufacturing process. Thanks to its experience, production quality, and customer focus, Adamus S.A. offers feeders that boost production quality and improve operational efficiency.

Want to learn more? Visit our website: https://www.adamus.com.pl/en/spare-parts/tablet-press-spare-parts

Stay informed – join our newsletter: https://www.adamus.com.pl/en/newsletter

High quality and perfect fit – key to efficient pharmaceutical production

In the pharmaceutical industry, reliability and precision are critical – any downtime in production means real losses. Therefore, spare parts for blister packaging machines must meet the highest standards of quality and accuracy. Adamus S.A, a renowned manufacturer of tablet press tools and parts, also offers format parts for blister lines that are perfectly suited to the needs of modern packaging lines.

What are format parts for blister machines?
These components are responsible for the forming, filling, and sealing of blisters – their quality affects the machine’s speed, packaging precision, and the final product’s appearance. Adamus offers parts compatible with the most popular machine models, including Uhlmann, Ima, Marchesini and Romaco.

Each component is produced using advanced CNC technology and in compliance with strict quality standards required in the pharmaceutical industry.

Why choose Adamus S.A.?

• Individual approach – parts are made to order, according to the customer’s specifications.
• Reverse engineering – we offer on-site measurement of parts, their modification and adjustment to the customer’s needs.
• Fast turnaround time – Adamus S.A. understand that time is money. That’s why we offer quick production times and efficient order processing.
• High durability – due to the use of selected materials, coatings and strict quality control at every stage of production.
• Compatibility and precision – full compatibility with original parts from blister machine manufacturers.

Who Is it for?
Our solutions are designed for pharmaceutical and supplement manufacturers, packaging plants, technical service providers, maintenance departments, and contract companies in the pharmaceutical and nutraceutical industries.

For more information, visit: https://www.adamus.com.pl/en/spare-parts/blister-format-parts

What is Industry 4.0?

Industry 4.0, also known as the Fourth Industrial Revolution, is the transformation of industry based on digitalization, automation, and the integration of production systems. At its core, it connects smart machines, people, and IT systems into a real-time network. It’s the concept of a "smart factory," where devices and systems (cyber-physical systems) exchange data, analyze it, and make autonomous decisions within the production process.

Compared to previous stages of industrial development:

• Industry 1.0 – the era of steam engines
• Industry 2.0 – electrification and mass production
• Industry 3.0 – digitalization and automation using computers
• Industry 4.0 – full integration of the physical and digital worlds

Key technologies of Industry 4.0

Among the most important are:

• Internet of Things (IoT / IIoT) – a network of sensors and devices collecting machine data and sending it in real time to central systems
• Big Data & Data Analytics – analysis of massive production data sets to optimize processes, predict failures, and support business decisions
• Artificial Intelligence (AI) & Machine Learning – algorithms that analyze data and support automated decisions, e.g., predictive maintenance
• Automation & Robotics – robots and machines that perform repetitive, precise tasks, working alongside humans
• Cloud Computing – enables scalable data processing without heavy investment in IT infrastructure
• Digital Twins, AR/VR – creating virtual models of machines or processes for optimization, training, or simulation purposes

Benefits of implementing Industry 4.0

• Increased efficiency and cost optimization – better resource utilization, shorter production times, reduced downtime and operational costs
• Flexible and customized production – small batches and products tailored to customer needs (mass customization)
• Sustainability – waste reduction, energy efficiency, and better resource management
• Improved working conditions and human-machine collaboration – technologies support employees, reducing monotony and safety risks

How Adamus S.A. embraces Industry 4.0

Adamus S.A. is a leading manufacturer of punches, dies, and spare parts for tablet presses, capsule fillers, and pharmaceutical blister machines. Thanks to our MORE THAN TOOLING approach, we go beyond precision toolmaking by integrating cutting-edge technology: automatic punch and die measurement machines, polishing systems, and ultrasonic cleaners.

In the context of Industry 4.0, Adamus solutions support the digital transformation of our clients: precision production monitoring, work automation, real-time tool diagnostics, predictive maintenance, and improved quality control. By integrating these technologies with pharmaceutical tooling, we help companies respond faster to market demands and optimize their entire production process.

Industry 4.0 is not just another stage of technological evolution – it's a complete ecosystem where factories become smart, flexible, and sustainable. Adamus S.A. is part of this revolution by combining excellence in tool manufacturing with automation technologies that enhance production and support full process management. It’s a real competitive advantage for customers who want to manufacture efficiently, innovatively, and consciously.

What’s next after Industry 4.0?

Adamus S.A. has successfully implemented Industry 4.0 principles — but we’re not stopping here. We’re looking to the future: toward Industry 5.0, where the human being returns to the center. This new era brings human creativity and technology together to build a more sustainable, adaptive, and personalized industrial environment. Stay tuned 😊